Production process and material management system in an iron & steel manufacturing unit
Summary :
Table of Contents
- Introduction
- Flow chart of production system for saleable steel in iron steel plant
- Production process
- Raw materials
- Blast furnace complex
- Process
- Steel making shop (SMS)
- Rolling mill
- Rolling process
- Forge plant
- Finishing shop
- Heat treatment shop
- Purpose of heat treatment
- Materials management department
- The purchase process
- Product mix
Abstract
The production system is the process of converting inputs of labor, capital, land and management into outputs of goods and services. The various metallurgical processes are employed for converting iron ore into steel and shaping it into different products as required by the customer, industries and the people. A Blast Furnace is a huge cylinder made of steel and lined with heat resistant bricks. The height of the Blast Furnace installed in a manufacturing company is usually 61 meters. The capacity of blast furnace is 530 cubic meter capacities. In blast furnace, Pig iron is produced.The Raw materials iron ore, limestone, coke, Dunite, Dolomite in known quantities are loaded into the top of the furnace with in pre-calculated proportions. This process is called charging. As the materials go down to the furnace, the air is blasted in to the furnace, which will burn the coke producing heat of nearly 1600 degree C and carbon monoxide gas.
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